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DENTAL

Monolithic denture design is a digital manufacturing process where the entire denture teeth and base is 3D Printed. This method uses CAD Software to design the denture digitally, which is then precisely 3D Printed.

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Production and Workflow Advantages

Guided Workflow: The software offers a guided, step-by-step process that emulates traditional analog techniques, making it intuitive.
Automated Tooth Setup: After initial model analysis, the software provides an automatic full-arch tooth setup suggestion, which can then be adjusted by the user.
Customization and Adjustment: Have extensive control over tooth placement and can adjust individual or groups of teeth to achieve the desired aesthetics and occlusion.
Model Analysis: Digital model analysis features allow for defining the occlusal plane, marking anatomical landmarks (like the incisal papilla and retromolar pads), and ensuring proper fit by virtually removing undercuts.
Denture Base Design: The module facilitates the design of both the intaglio (bottom) and polished (external) surfaces of the denture base, with options to define minimum thickness for stability.
Production: Supports monolithic printed dentures.
Duplicate Denture Workflow: A highly automated workflow allows for reverse engineering an existing denture from a single 360-degree scan, including automatic tooth segmentation and fitting surface generation.

Guided Workflow: The software offers a guided, step-by-step process that emulates traditional analog techniques, making it intuitive.
Automated Tooth Setup: After initial model analysis, the software provides an automatic full-arch tooth setup suggestion, which can then be adjusted by the user.
Customization and Adjustment: Have extensive control over tooth placement and can adjust individual or groups of teeth to achieve the desired aesthetics and occlusion.
Model Analysis: Digital model analysis features allow for defining the occlusal plane, marking anatomical landmarks (like the incisal papilla and retromolar pads), and ensuring proper fit by virtually removing undercuts.
Denture Base Design: The module facilitates the design of both the intaglio (bottom) and polished (external) surfaces of the denture base, with options to define minimum thickness for stability.
Production: Supports monolithic printed dentures.
Duplicate Denture Workflow: A highly automated workflow allows for reverse engineering an existing denture from a single 360-degree scan, including automatic tooth segmentation and fitting surface generation.

Production and Workflow Advantages

No Bonding Required: The entire denture, including the base and teeth with varied shades, is printed as a single, continuous, monolithic structure. This eliminates the time-consuming and variable manual process of bonding, reducing a potential point of failure (debonding) common in traditional methods.
Streamlined Digital Workflow: The J5 DentaJet integrates seamlessly with dental CAD platform 3Shape via GrabCAD Print software, simplifying job setup, enabling automated nesting.
High Throughput: The large, high-capacity circular print tray allows for the batch production of multiple, mixed-colour, customized dentures in a single, unattended print run (even overnight), maximizing lab efficiency and output.
Reproducibility: Because the process is fully digital, patient records and designs can be stored and an exact replica or backup denture can be easily reprinted on demand, if needed, without repeating the entire fabrication process from the start.
Reduced Labor and Costs: The highly automated, low-touch workflow minimizes material handling and manual processing steps, which significantly cuts down on labor costs and overall production time.

Full, Partial and Complete Denture CAD Design.

Production and Workflow Advantages

No Bonding Required: The entire denture, including the base and teeth with varied shades, is printed as a single, continuous, monolithic structure. This eliminates the time-consuming and variable manual process of bonding, reducing a potential point of failure (debonding) common in traditional methods.
Streamlined Digital Workflow: The J5 DentaJet integrates seamlessly with dental CAD platform 3Shape via GrabCAD Print software, simplifying job setup, enabling automated nesting.
High Throughput: The large, high-capacity circular print tray allows for the batch production of multiple, mixed-colour, customized dentures in a single, unattended print run (even overnight), maximizing lab efficiency and output.
Reproducibility: Because the process is fully digital, patient records and designs can be stored and an exact replica or backup denture can be easily reprinted on demand, if needed, without repeating the entire fabrication process from the start.
Reduced Labor and Costs: The highly automated, low-touch workflow minimizes material handling and manual processing steps, which significantly cuts down on labor costs and overall production time.

Full, Partial and Complete Denture CAD Design.

Product and Patient Advantages

Enhanced Durability: The monolithic design inherently offers superior strength by removing the weak interface between bonded teeth and the denture base, making the final product more robust and less prone to fracture.
Superior Aesthetics and Customization: Using Stratasys' proprietary PolyJet multi-material, full-colour technology, the printer can produce natural-looking gums and mimic tooth structure with optimal translucency in a wide variety of shade profiles.
Exceptional Accuracy and Fit: The precise, layer-by-layer PolyJet printing process, combined with automated, gel-like support structures that minimize distortion during curing, results in highly accurate and well-fitting dentures, potentially reducing chair time and the need for post-fitting adjustments.
Biocompatibility: The TrueDent resin is an FDA-cleared (Class II) and CE-marked material, ensuring safety and compliance for permanent dental appliances.
Improved Patient Experience: The high accuracy and custom fit from the initial print translate to less chair time and a more comfortable experience for the patient

Enhanced Durability: The monolithic design inherently offers superior strength by removing the weak interface between bonded teeth and the denture base, making the final product more robust and less prone to fracture.
Superior Aesthetics and Customization: Using Stratasys' proprietary PolyJet multi-material, full-colour technology, the printer can produce natural-looking gums and mimic tooth structure with optimal translucency in a wide variety of shade profiles.
Exceptional Accuracy and Fit: The precise, layer-by-layer PolyJet printing process, combined with automated, gel-like support structures that minimize distortion during curing, results in highly accurate and well-fitting dentures, potentially reducing chair time and the need for post-fitting adjustments.
Biocompatibility: The TrueDent resin is an FDA-cleared (Class II) and CE-marked material, ensuring safety and compliance for permanent dental appliances.
Improved Patient Experience: The high accuracy and custom fit from the initial print translate to less chair time and a more comfortable experience for the patient